Semi-Computerized socket welding machine

This is 1 part of the automated manufacturing line, You should see the specifation below
Cylinder thickness: two.65-4mm, velocity: 1.5pcs/min 

Computerized lpg fuel cylinder generation line

Device listing:

No	Device name
one	Mechanical decoiler,straightening and blanking line(with scrap shearing equipment)
2	Deep drawing equipment
3	Car flushing device for deep drawn heads
four	Computerized trimming &sharpening machine
5	Computerized gap punching &symbol making device
6	Automated socket welding machine
7	Computerized manage welding equipment
eight	Reduced conclude dish trimming and polishing machine
nine	Reduce stop dish automatic joggling equipment
ten	Automated bottom foundation welding device
11	Assembly and spot welding equipment
twelve	Circumferential welding machine
13	LPG gasoline furnace(warmth treatment method)
fourteen	Automated on the internet hydro screening machine
fifteen	Drying oven
16	Shot blasting equipment
17	Zinc metalizing machine
eighteen	Powder coating line or Liquid Painting Line
19	Valve mounting machine
20	Air leakage tests equipment
21	Printing machine
22	Manage decoiler &straightening and slicing line
23	Handle gap punching equipment
24	CZPT Presser-letter stamping(Optional)
twenty five	Manage finish bending device(Optional)
26	CZPT coding device
27	Deal with rolling equipment
28	Manage leading R forming machine
29	Deal with minimal R forming equipment
thirty	Vertical Base foundation rolling machine
31	CZPT welding place welding fixture
32	Base forming machine
33	CZPT Precision sheet shearing machine(33KG only)
34	Sheet rolling machine(33KG only)
35	Computerized Seam Welder(33KG only)

Manufacturing Process

Mechanical decoiler, straightening and blanking line

 

Deep drawing machine

Computerized flushing machine for deep drawn heads
following deep drawing, the heads have to be flushed ahead of entering into the computerized welding device

Automatic trimming & polishing equipment with arms for the two conclude dishes  
This high successful machine adopts air-jacket-clamping, automatic feeding and trimming lower by inclining hob. The width and slop all around the edge of shell in adjustable. This questioning equipment is reliable, straightforward to function and in immediately feed-in and out when related to conveyed of the creation line

Automated hole punching & logo making device with arms for female 50 percent/best fifty percent
Punch the gap on prime of the cylinder& stamp the brand

Automatic socket welding machine with arms 
To comprehensive the welding of valve seat ring joints. Make certain uniform forming, very good look, weld penetration and weld width meets the technological specifications, the clamping is convenient. Using submerged arc welding engineering, girth welding at a single time

Computerized handle welding machine with arms
Complete cylinder take care of grip automatic welding. To make sure concentricity, uniform forming, great physical appearance, weld penetration and weld width meet the technological requirements, the clamping is practical. CO2 fuel protect welding process, full in 1 time welding.

Automatic joggling equipment with arms for male 50 percent/base 50 %
comprehensive with in and out conveyor, and with mechanical arms

Computerized bottom base welding machine with arms
Full cylinder foundation girth automatic welding. To make sure concentricity, uniform forming, excellent look, weld penetration and weld width meet up with the technological demands, the clamping is handy. CO2 gas defend welding procedure, comprehensive in 1 time welding.

Longitudinal seam welding device
not for twelve.5 or even scaled-down cylinders only for the even bigger measurement cylinders

Assembly &spot welding device
To assemble the two halves of the cylinder with each other and get prepared for welding

CZPT head Circumferential welding equipment
completely automated welding and checking.  

CZPT Precision Sheet Shearing Machine

Four-roller rolling machine
incl. the loading and unloading

LPG gas furnace
This furnace is designed to anneal LPG cylinders by implementing flame from gas burner on the cylinders. It composes, burner, flaming chamber, smoke collector, rails, chain roller, exhaling system.
It feature involves, adjustable time, self-manage thermometer, perfect warmth remedy end result and hearth off pollution.
Automatic hydro tests equipment
For 35kg. 1 cylinder 1 force gage, can handle independently.one, Air stress:.6Mpa    2.Testing force:three.2Mpa 3,Motor strain:3KW, 8 stations are essential

Drying oven
the cylinder should be dried before blasting 

Shot blasting machine
Take away the rust, oxide layer and burr cost-free of pipe. Thoroughly clean welding slag, showing a metallic luster,
make floor obtain a brilliant and thoroughly clean surface and to improve the adhesion force of painting to surface and boost the anti-fatigue pressure and anti-rust capacity of floor, enhance the inherent high quality of area and prolong the life time of metal tube

Zinc metalizing device

Powder coating line
Coating the cylinder area to protect the cylinder from rusting

Valve mounting equipment

Computerized Air leakage testing equipment
totally automated leakage screening

 Printing machine     
Print the paint and Logo or data

CZPT including motor and bends

Steel Coil Decoiler and straightening

315 Ton hydraulic presser      
for pressing the stamp on deal with

Prime top quality 200T Mechanical punching device
Punching the gap from the steel

Take care of finish bending equipment
bend the handle conclude (optional)

Deal with rolling equipment
Roll the steel turn into the deal with shape

160T CZPT Presser

CZPT coding machine

Steel Coil Decoiler and straightening – share with handle decolier & straightening

Vertical foundation Rolling machine

CZPT welding situation welding fixture  
can do two welding an the exact same time

Foundation forming device/100T mechanical punching equipment
 Forming the foundation  

If you interested and need to have more photo and more information, you are much more than welcome to contact us. AND we can personalize the products to comply with your needs.

FAQ:
LPG cylinder manufacturing gear
Q: What dimensions of LPG cylinder your device can produce?
A: 6kg, 12kg,15kgs and 50kgs LPG cylinder for cooking and other dimensions according customers’ requirement.
Q: Can you design machines according LPG cylinder technological drawing?
A: Positive, please send your complex drawing to us.
Q: What are the advantages to pick your machines?
A: Our equipment are strong and reputable for extended time period industrial manufacturing
 
To enable me give you correct proposal for correct machines, please tell me following details:
We want to know pursuing details to quotation you correct machineries:
one.CZPT Drawing of the cylinders you want to make?
two.What dimension of cylinder you want to make?(6kg, 12kg)
3.What diameter and thickness of the cylinder you want to make?
four.Are you new in this spot or you presently have some devices in the workshop?
5.Ability you demand, i.e. how many pieces and dimensions you want to make per day?

CZPTer Reference List
1 .TK Group in Bangladesh 
 
two. HangCZPT Xihu (West Lake) Dis. Zhangshan Steel Cylinder Co.,Ltd.http://, it is third most significant LPG fuel cylinder maker in China, every day output is 18000pcs such as all dimensions from 2kgs to 50kgs.
 
3. TPA is production incredibly high top quality LPG cylinders for North The united states, CZPTpean,Uk and Australia. http://, we supplied computerized welding line for their China plant in HangCZPT. Now we are constructing new LPG gas cylinder manufacturing facility in Vietnam, Hangphone, at the end of CZPT , 2017, it will be established up and commissed.
 
four: ZheJiang Huanri Group co.,Ltd., http://en.huanrigroup.cn/merchandise_listing/pmcId=24.html, they are most significant and strongest cylinder company in China, they acquired our machines each for twelve.five and15kgs production and 50kgs producing. 
 
five.AYGAZ in Turkey,  .tr, very last 7 days, they have presently requested the total welding line at us after evaluating with Observed welding.
 
6. Manchester Tank from United states
 
seven. Sahuwala Cylinder in India

 8. Delta LPG Restricted (SEACOM Team), they are placing up a new plant and we will take dependable for their twelve.5kgs and 33kgs manufacturing line.