Hydraulic Steel Levelling Cut to Length Line

Hydraulic Steel Levelling Cut to Length Line


Stainless Metal Coil Cut to Size Equipment Line

I.CZPT parameters and configuration guidelines
one. CZPT parameters

Applicable substance: cold rolled strip, galvanized sheet, stainless metal
Materials top quality: regular metal coil
The power of the material   бb≤345 N/mm2,бs≤490 N/mm2
Materials thickness: .3 ~ 1.two mm
Materials width: five hundred ~ 1500mm
Coil diameter: diameter 480–610mm
Coil diameter: ≤ф1500mm
Coil excess weight:         ≤10T

two. Solution parameters

Shearing precision:    ≤±0.five mm/2000mm
Leveling accuracy    ≤±0.5mm/m2
Pile length:          1000-5000mm
Diagonal :           ≤±0.5 mm/2000mm
Shear size:        1000-5000mm

three. other parameters

power supply: 380V/50Hz/3Ph
maximum feeding pace: 60 m/min
reducing frequency: 20-30 Zhang /min (with 2000mm long sheet depend)
generation line addresses an spot of about 23m * width 4.5m

II. Unit composition
The device configuration is mainly composed

hydraulic feeding trolley
Cantilever uncoiling device
13 roll leveling device
Storage buffer pit (user’s very own)
Rectifying system
The roller servo feeding machine
The new electrical shears
Conveyer belt
Pneumatic feeding stacking device
Servo electric powered control system  
CZPT program
pneumatic system (gasoline supply consumer owned)

III. Machine composition details:
one. CZPT feeding trolley
Utilised to location materials roll. The roll use sleeve positioning in stand.

1.1 technical parameters:

CZPT capacity:      10 tons
Motion pace: 7 m/min
Cell motor electrical power: one.5 KW
Doing work strain: lifting cylinder is 12Mpa

1.2 Components: the feeding trolley is composed of the going for walks chassis and the V type lifting frame.

CZPT lifting mechanism
Motor drive technique with a speed reducer
Xihu (West Lake) Dis. rail
V sort assistance platform

1.three houses: the content trolley for feeding. It sat on the two metal rails, by the motor through a speed reducer and a chain transmission, driving wheel shaft carrying a roll of content to the axial direction of movement of cantilever unwinding feeding, entered into the core placement of the shaft, the trolley for supporting the desk leading is composed of a cylinder driving the materials roll middle of the inner hole of the line rose to unwinding motion axis situation, trolley down and from main shaft of at exit to the up coming charging place.

2. The cantilever enlargement uncoiler: coiling stress in uncoiler reel.
2.one CZPT parameter:

CZPT ability: ten tons ten tons
The main shaft up shrinking: fifty mm (Φ480~Φ610mm)
Major motor power: two.2 kw
Cylinder functioning force: about 12MPa.

two.2 Material stand equipment consists of a core shaft, a base and a transmission technique

the main shaft and its structure
motor drive program
clutch system
auxiliary help

2.3 Overall performance: the main shaft is composed of a supporting shaft, a wedge sliding seat and four arched plates which are related with the rotating cylinder. The travel shaft rotates in reverse direction, which is composed of a motor, a speed reducer, a sleeve and a rigid clutch.
In purchase to improve the rigidity of the core shaft, the uncoiler is geared up with auxiliary assistance the auxiliary assist is pushed by hydraulic cylinder.
The core shaft plate can be mounted to satisfy diverse demands of coil diameter dimensions

three Roller leveling equipment:
3.1 technical parameters:

The amount of flat rollers: 13 (like a pair of rollers)
Leveling roller diameter: 85 mm
Leveling roll width: 1500 mm
Leveling roller substance: forty five#
Leveling roller hardness: more than HRC50 – 55 (grinding chrome plated) 
Primary motor energy: seven.5kw

3.2 Component:

AC motor,reducer

3.3 Overall performance: This equipment is composed of 1 sets of roller and 11 roller, motor pace reducer and bracket base. Roller prime roller six, reduce roller seven. Leveling equipment and mounted in a rigid slider, slider, respectively, by two pairs of screw pair generate the lifting and tilting, to adjust the leveling hole and leveling angle, particularly: function roll forming harmonic attenuation of straightening and enhance the leveling high quality sheet. Leveling device perform roll for initiative, the transmission order: motor driven equipment reducer, will be transferring energy to a leveling roller.
Leveling roller is the key portion of the machine, which is controlled by stringent approach.

4. Storage buffer pit (user’s personal) 

five. Correction gadget: set sheet, stop deviation.
Middle range: 500 ~ 1500mm
Performance: employed for feeding on the content to make certain the accuracy of the diagonal shear. Handbook altering screw, the baffle and the course of the plate width, in get to adapt to the different width correction sheet

6. The roller servo feeding equipment: 
the framework of the roller, the roller diameter 115mm, manual screw adjustment. On the area of the roller to deal with glue, improve the friction force, the gravitational force.

elements: frame, work roll, servo motor.
perform: for boards into the flat shears, and specific handle of cutting duration. Work roll manual screw adjustment management, roller surface area hanging rubber processing, increased friction.
motor: servo 5.5KW

seven. Shears: Q11-three*1600 electric powered shears. Utilised for exact chopping of plate soon after leveling.

eight. CZPT belt:
8.one.CZPT parameter:

Motor electrical power 2.2kw
The conveying pace is much less than sixty m/min
CZPT belt size 3000 mm

eight.two Ingredient:

flat belt, rack
motor push system

eight.3 homes: shear plate shearing machine beneath the very first drop in the impartial transmission belt, flat belt and the plate conveyor to stamp materials.

nine. Pneumatic content stacking device: 

Consists of cylinder, rack, blanking regulating mechanism, a longitudinal and transverse double positioning system, composition, palletizing length a thousand-3000mm. its part is chopping the sheet stacking, by a cycloid pin wheel reducer push, can go CZPT and backward, and can according to consumer requirements, the sheet stacking computerized jointly.
Blanking platform with lifting unit, handy stacking. CZPT motion, size 3000mm.

ten. Servo electrical program:
By the electricity distribution cupboard and the working desk:
Efficiency: power demands: 380V + 10%, 50Hz + 5%, three stage AC.
The device of electrical technique (in phrases of the layout of the framework of the external) is primarily composed of a control station, junction box and the detecting aspect and government factors. The servo management technique, automated velocity, slow pace, brake, shearing processes, convenient procedure (terminal to the perimeter from the demand from customers side, the moi), and touch display screen centralized management procedure.
The primary electrical parts assortment of CHINT, servo motor choice of domestic nicely-acknowledged makes.
Link among tools and electricity line is responsible for the consumer.

11. CZPT method:

The program adopts built-in pump, valve block installed in the tank and dispersed mattress.
The principal hydraulic valve products howard.
Rated operating pressure of hydraulic program 16MPa.
CZPT oil user owned.

12. Pneumatic and lubrication technique:

Pneumatic technique force .six MPa
Gasoline program needs 800 liters / min
ZheJiang Yadeke pneumatic factors choice of products, mainly for the use of stack feeding system.
The gear box or the pace reducer is lubricated by oil tank. 
Gas supply user owned

thirteen. Other directions:
13.1 Generation line equipment spray paint dry paint. If consumers have special requirements for the products to supply the colour tone, or creating.
13.2 Basis development, set up and debugging of embedded components and the consumption of water, oil, gas and electric power by the user liable
13.three the fuel source of the whole set of equipment is equipped with the person.
13.four set up and commissioning is completed, the two sides require to handle the handover procedures, not for the acceptance of the handover methods and put into use, that is, the two sides agreed to take certified. 
thirteen.5 other matters of negotiation.

LINAN XINRAN Photo voltaic Tools CO., LTD
No.702 Xihu (West Lake) Dis. Building, Wanma Street, Linan, HangCZPT, ZHangCZPTg Province, China
[T]: () 571 23612210    [F]: () 571 23659717    
Ms. Julia Yan
[M]: () 18668118322

Hydraulic Steel Levelling Cut to Length Line


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