Product Description
Product Description
1, Chain types: Roller Chain, Bucket elevator chain, bucket lifter chain, conveyor chain, transmission chain, motorcycle roller chain, silent chains, oil pump chains, weld steel drag chains, plastic chains etc;
2, Main materials: It is 40Mn. 40Cr, 45Mn alloy steel, SUS304, and POM Plastic for plates, 10#, 20#, 20CrMnMo, 30CrMnTi for pins and rollers;
3, Heat treatment: Carburizing, Austemper Stressing, nitro-caburizing harden etc;
4, Surface: Shot peening, black, blue or original;
5, Package way: Plastic bag+ carton box+ plywood case
Product Parameters
| Bucket elevator chain, Cement Mill Chain | ||||||||||||
| Chain No. | Pitch | Roller diameter | Pin diameter | Pin length | Width between inner plates | Depth of chain plates | plate(sidebar) height | attachment height | Ultimate tensile strength | Installation dimension of attachment | ||
| P (mm) | d 1(mm) | d 2(mm) | b 2(mm) | b 3(mm) | T (mm) | h (mm) | h 1(mm) | kn | d4 | L1 | L2 | |
| P200/2L | 200 | 42 | 21 | 100 | 47 | 8 | 62 | 54.85 | 16 | 100 | 100 | |
| P150/2L | 150 | 31.8 | 14.17 | 69 | 30 | 6.35 | 38.1 | 39.8 | 14 | 75 | 75 | |
| P100/4L | 100 | 40.1 | 19.05 | 111 | 52 | 10 | 50 | 58 | 16 | 100 | 100 | |
| TBH100/4L | 100 | 50.8 | 25 | 120.5 | 57.5 | 10 | 72 | 64 | 18 | 100 | 100 | |
| C100-K4/4L | 100 | 52 | 27 | 134 | 66.3 | 10 | 72 | 67.5 | 18 | 100 | 100 | |
| C125-K4/4L | 125 | 50.8 | 24 | 101 | 57 | 10 | 70 | 63.5 | 22 | 125 | 110 | |
| P76.2-K4/4L | 76.2 | 34.9 | 16 | 70.3 | 37 | 7.9 | 44.5 | 46.25 | 14 | 75 | 75 | |
| P100-K4/4L | 100 | 40.1 | 19.05 | 111 | 52 | 10 | 50 | 58 | 16 | 100 | 100 | |
| P125-K4/4L | 125 | 50.8 | 24 | 121 | 57 | 10 | 70 | 63.5 | 18 | 125 | 110 | |
Our Advantages
Our production workshop:
Our assembled workshop:
Our inspection workshop:
Our some product catalog:
Company Profile
We are a leading manufacturer of mechanical transmission spare parts, as well as several years 1 of reliable and trustworthy vendors for European, America, Iran market etc. Our main items are roller chains, conveyor chains, transmission chain, pulleys, V-belts, sprockets, spur gears, bevel gear, gear shafts, roller bearings, rollers, conveyor belts etc.
At present, For South American, European, and Asian market, our superior products are fabricated according to your requirement and our quality meets ISO, ASME, DIN standard.
I hope we can do business together, and look CHINAMFG to hearing from you soon
| Material: | Alloy |
|---|---|
| Structure: | Roller Chain |
| Surface Treatment: | Carburizing and Quenching |
| Chain Size: | 150mm |
| Feature: | Heat Resistant |
| Model: | P150-2L |
| Samples: |
US$ 36.8/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the limitations of using mill chains in certain industries or applications?
While mill chains are versatile and well-suited for many industrial applications, they do have some limitations that need to be considered when choosing the right chain for specific industries or applications:
1. Speed Limitations: Mill chains may have limitations on their maximum allowable speed. High-speed applications may require specialized chains designed to handle the increased forces and loads associated with faster operation.
2. Environmental Factors: Harsh operating environments, such as extremely high or low temperatures, corrosive chemicals, or abrasive materials, can affect the performance and longevity of mill chains. In such cases, specialized chains with appropriate coatings or materials may be required.
3. Noise and Vibration: Mill chains can generate noise and vibration during operation, which can be a concern in certain industries or applications where quieter and smoother operation is desired.
4. Misalignment Issues: Misalignment between sprockets can cause premature wear and failure of mill chains. Proper alignment and regular maintenance are essential to ensure optimal performance and longevity.
5. Weight Considerations: In applications where weight is a critical factor, the weight of the mill chains themselves may need to be taken into account, especially when dealing with large conveying systems.
6. Shock Loads: Sudden and heavy loads can put extra stress on mill chains, potentially leading to failure if not properly accounted for in the chain’s design and selection.
7. Customization Challenges: In some cases, unique applications may require highly customized chain designs, which can be more challenging and costly to manufacture.
8. Water and Moisture: Excessive exposure to water and moisture can lead to rust and corrosion, reducing the chain’s lifespan. In environments where water or moisture is prevalent, chains with appropriate coatings or materials should be used.
9. Chemical Resistance: Certain chemicals can be detrimental to the material properties of mill chains. When working with chemicals, it is essential to choose chains that offer the necessary chemical resistance.
Despite these limitations, proper selection, installation, and maintenance of mill chains can overcome many challenges and ensure their effective and reliable performance in various industries and applications.
How do mill chains handle wear and tear in continuous operation?
Mill chains are designed to handle wear and tear in continuous operation, making them suitable for various industrial applications. Here’s how they effectively manage wear and tear:
1. High-Quality Materials: Mill chains are typically made from high-quality alloy steel or other durable materials, which enhances their resistance to wear and tear.
2. Hardened Components: The components of mill chains, such as pins and bushings, are often hardened to increase their toughness and wear resistance.
3. Precision Manufacturing: Mill chains undergo precise manufacturing processes to ensure consistent quality, reducing the likelihood of premature wear.
4. Lubrication: Proper lubrication is essential to reduce friction and wear between the chain components. Regular lubrication helps to prolong the chain’s life and maintain its performance.
5. Proper Tensioning: Maintaining the correct tension in the mill chain is crucial. Proper tensioning ensures smooth operation and minimizes stress on the chain, reducing wear.
6. Protection Against Contaminants: In dusty or dirty environments, mill chains can be equipped with protective covers or seals to prevent abrasive particles from entering the chain, reducing wear.
7. Inspection and Maintenance: Regular inspections and maintenance are essential to identify any signs of wear and address issues promptly. Replacing worn components or adjusting tension as needed can extend the chain’s life.
8. Suitable Speed and Load: Ensuring that the mill chain operates within its recommended speed and load limits helps prevent excessive wear and prolong its lifespan.
9. Chain Alignment: Proper alignment of the mill chain and sprockets is crucial to prevent uneven wear and premature failure.
10. Replaceable Components: In many mill chain designs, individual components like pins and bushings are replaceable, allowing for cost-effective maintenance and reducing downtime.
Overall, proper selection, installation, and maintenance of mill chains are essential to ensuring their longevity and reliable performance in continuous operations, reducing downtime and production disruptions.
What are the noise and vibration characteristics of mill chains during operation?
During operation, mill chains may exhibit certain noise and vibration characteristics, which can vary depending on the specific design, condition, and application. Here are some key points to consider:
Noise Characteristics:
1. Rattling or Clanking: In some cases, mill chains may produce a rattling or clanking noise during operation. This noise can be caused by the impact of chain links or attachments as they move along the sprockets or other components.
2. Continuous Hum: Mill chains in well-maintained systems may produce a continuous humming sound, especially in higher-speed applications. The humming noise is often a result of the smooth and consistent movement of the chain links.
Vibration Characteristics:
1. Periodic Vibration: Mill chains can generate periodic vibrations as they pass over sprockets and other components. The vibration frequency is typically related to the chain’s speed and the number of teeth on the sprockets.
2. Smooth Operation: Well-lubricated and properly tensioned mill chains usually exhibit smoother operation with minimal vibration. Proper maintenance is essential to reduce excessive vibration and noise levels.
Noise and Vibration Management:
Excessive noise and vibration in mill chain systems can lead to increased wear, fatigue, and reduced efficiency. To manage noise and vibration:
1. Regular Maintenance: Ensure regular inspection, lubrication, and tensioning of the mill chains to minimize wear and reduce noise levels.
2. Chain Condition: Replace any worn or damaged chain links, sprockets, or attachments to maintain smooth and quiet operation.
3. Proper Tension: Maintaining the correct chain tension is crucial to prevent excessive vibration and noise. Too much tension can lead to increased stress, while too little tension may cause chain slippage and impact noise.
4. Quality and Design: Select high-quality mill chains designed for the specific application. Chains with precision engineering and anti-vibration features can help reduce noise and vibration levels.
Overall, managing noise and vibration in mill chain systems is essential for optimizing performance, reducing maintenance costs, and ensuring a safer working environment.
editor by CX 2023-11-30