Product Description
Product Description
cold bed chain, Fu Style Chain for Architectural Machine Equipment, welded steel mill chain, welded steel drag chain, cast fixed pin chain, conveyor chai for metallurgy industry, drop forged link chain and Engineer Class Driving Chain, with alloy steel and stainless steel selection according to your requirement
1, Chain types: drop forged rivetless chain, Roller Chain, conveyor chain, agricultural chain, sugar industry chain, palm oil industry chain, asphalt industry chain,elevator conveyor industry chain, double flex chain, pintle chain, weld steel drag chains, malleable chain etc;
2, Main materials: It is 40Mn. 40Cr, 45Mn alloy steel or SUS304 for plates, 10#, 20#, 20CrMnMo, 30CrMnTi for pins and rollers;
3, Heat treatment: Carburizing, Austemper Stressing, nitro-caburizing harden etc;
4, Surface: Shot peening, black, blue or original;
5, Package way: Plastic bag+ carton box+ plywood case
Detailed Photos
| Pitch | inner width of inner link (b1) | Roller diameter (d1) |
Pin diameter (d2) |
pin length (L) |
Sidebar height (h2) |
plate thickness (T) |
attachment (H2) |
Ultimate tensile strength |
| P | b1(min) | d1(man) | d2(max) | L(min) | h2(max) | T(max) | H2 | Q(min) |
| mm | mm | mm | mm | mm | mm | mm | mm | kN |
| 100 | 20.5 | 44 | 9.54 | 40 | 26 | 4 | 25 | 82 |
| 101.6 | 15.7 | 38.1 | 9.54 | 40 | 26 | 4 | 22.3 | 82 |
| 152.4 | 37 | 38.1 | 16 | 60 | 45 | 8 | 37.5 | 224 |
| 200 | 57.6 | 48.5 | 22.2 | 80 | 75 | 10 | 40 | 400 |
Product Parameters
Packaging & Shipping
1. Inner packing: Poly bag, air bubble bag, carton according to buyer’s request.
2. Outer packing: OSB case or pallet.
3. Please remember to leave the correct contact ADDRESS information for delivery.
Company Profile
We are a leading manufacturer of mechanical transmission spare parts, as well as several years 1 of reliable and trustworthy vendors. Our main items are roller chain, conveyor chain, agricultural chain, sugar industry chain, palm oil industry chain, asphalt industry chain,elevator conveyor industry chain etc.
At present, For South American, European, and Asian market, our superior products are fabricated according to your requirement and our quality meets ISO, ASME, DIN standard.
Please watch our process steps as below
(1) punch its outer plate and inner plates
(2)Shot peening workshop
(3) heat treatment workshop
(4) assembly preparation
(5) pins process
(6) Tensile Properties Test before shipment
After Sales Service
Our products can be repaired or replaced the new parts with free cost in six months.
FAQ
Question:
1.Q:How about mould cost?
A: primarily depend on : 1.Drawing, 2.material, 3.weight and quantity.
We need to know the structure of each parts to analyze the mold solution by:
1) –Complete design drawing, product model or actual sample —– the best way
–PDF drawing with complete dimension for each parts
–Clearly photos for each parts with more angle-views to show every features.
2)The materials, technical parameters and surface treatments.
technical parameters: tell us about its model, pitch, roller diameter, width between inner plates, attachment type, outside drawing etc.
3)The quantity of order.
2.Q:How to control the product processing?
A: The processing report or pictures will be sent to the customer every week/ each month for review.
3.Q:Who will own the mould?
A:Customer, also the mould can be kept in our factory for future order.
4.Q:How long do you make your quotation?
A:After receiving detail informations we will quote in 1 to 3 days.
5.Q: MOQ? —
small chain type: if its pitch is less than 38.10mm and its thickness is less than 5mm, MOQ is 1500 CHINAMFG on these roller chains or conveyor chains;
middle chain type: if its pitch belongs (38.10mm
big chain type: if its pitch is more than 76.20mm and its thickness is more than 10mm, MOQ is 200 CHINAMFG on these roller chains or conveyor chains;
I hope we can do business together, and look CHINAMFG to hearing from you soon
| Material: | Alloy |
|---|---|
| Structure: | Roller Chain |
| Surface Treatment: | Polishing |
| Feature: | Heat Resistant |
| Transport Package: | Plywood Case |
| Specification: | ISO, G/B |
| Samples: |
US$ 52/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How do mill chains perform in corrosive environments, such as chemical processing plants?
Mill chains are designed to perform well in corrosive environments, including chemical processing plants, where exposure to aggressive chemicals and corrosive substances is common. Here’s a detailed explanation of how mill chains perform in such corrosive conditions:
1. Corrosion-Resistant Materials: Mill chains are often made from stainless steel or other corrosion-resistant materials. Stainless steel, in particular, contains chromium, which forms a passive oxide layer on the surface, providing excellent corrosion resistance to many chemicals found in chemical processing plants.
2. Resistance to Chemicals: Mill chains made of stainless steel or other suitable materials exhibit resistance to a wide range of chemicals, including acids, alkalis, and various corrosive substances used in chemical processes. This resistance helps prevent chain degradation and elongation, ensuring a longer service life.
3. Enhanced Durability: The corrosion-resistant properties of mill chains contribute to their overall durability in corrosive environments. They can withstand exposure to aggressive chemicals without experiencing significant deterioration or weakening.
4. Low Maintenance: Mill chains used in chemical processing plants generally require minimal maintenance due to their ability to resist corrosion. This low maintenance characteristic is beneficial in industrial settings where downtime for repairs can be costly.
5. Reliability: In chemical processing plants, reliable equipment is essential for efficient and safe operations. Corrosion-resistant mill chains provide reliable performance, reducing the risk of unexpected chain failure or breakdowns.
6. Material Selection: Proper material selection is crucial when choosing mill chains for chemical processing plants. Engineers and plant operators should consider the specific chemicals used in their processes and select the appropriate chain material to ensure optimal performance and longevity.
7. Resistance to Temperature Extremes: Some chemical processing applications involve extreme temperatures. Mill chains made from high-quality materials can maintain their performance and integrity under such temperature variations, ensuring smooth operation even in challenging conditions.
8. Customization: Mill chains can be customized to suit the specific requirements of chemical processing plants, such as varying chain pitch, attachments, and strength levels to handle different loads and applications.
Overall, mill chains are a reliable choice for corrosive environments, including chemical processing plants. Their corrosion resistance, durability, low maintenance, and ability to withstand various chemicals make them well-suited for handling the demands of chemical processing applications.
How do mill chains handle wear and tear in continuous operation?
Mill chains are designed to handle wear and tear in continuous operation, making them suitable for various industrial applications. Here’s how they effectively manage wear and tear:
1. High-Quality Materials: Mill chains are typically made from high-quality alloy steel or other durable materials, which enhances their resistance to wear and tear.
2. Hardened Components: The components of mill chains, such as pins and bushings, are often hardened to increase their toughness and wear resistance.
3. Precision Manufacturing: Mill chains undergo precise manufacturing processes to ensure consistent quality, reducing the likelihood of premature wear.
4. Lubrication: Proper lubrication is essential to reduce friction and wear between the chain components. Regular lubrication helps to prolong the chain’s life and maintain its performance.
5. Proper Tensioning: Maintaining the correct tension in the mill chain is crucial. Proper tensioning ensures smooth operation and minimizes stress on the chain, reducing wear.
6. Protection Against Contaminants: In dusty or dirty environments, mill chains can be equipped with protective covers or seals to prevent abrasive particles from entering the chain, reducing wear.
7. Inspection and Maintenance: Regular inspections and maintenance are essential to identify any signs of wear and address issues promptly. Replacing worn components or adjusting tension as needed can extend the chain’s life.
8. Suitable Speed and Load: Ensuring that the mill chain operates within its recommended speed and load limits helps prevent excessive wear and prolong its lifespan.
9. Chain Alignment: Proper alignment of the mill chain and sprockets is crucial to prevent uneven wear and premature failure.
10. Replaceable Components: In many mill chain designs, individual components like pins and bushings are replaceable, allowing for cost-effective maintenance and reducing downtime.
Overall, proper selection, installation, and maintenance of mill chains are essential to ensuring their longevity and reliable performance in continuous operations, reducing downtime and production disruptions.
How do mill chains perform in dusty or dirty environments, such as in sawmills?
Mill chains are designed to perform well in dusty and dirty environments, making them suitable for use in sawmills and other similar applications. Here’s how mill chains handle such conditions:
1. Dust and Debris Resistance: Mill chains are constructed with durable materials and precision manufacturing to minimize the impact of dust and debris. They have sealed joints and tight clearances between components, reducing the chances of contaminants entering the chain’s interior. This design helps to maintain smooth operation and prevent premature wear and failure caused by abrasive particles.
2. Lubrication: Proper lubrication is essential for mill chains operating in dusty environments. Lubricants not only reduce friction and wear but also act as a barrier against dust and dirt, preventing them from settling on the chain’s surfaces. Lubrication also helps to protect the chain from corrosion, which can be a concern in some dusty environments.
3. Regular Maintenance: Keeping the mill chains clean and well-maintained is crucial for their performance in dusty or dirty environments. Regular cleaning and inspection can help remove accumulated debris and identify any signs of wear or damage that may require attention. Chains should be periodically lubricated and adjusted to ensure optimal performance.
4. Chain Selection: Choosing the right type of mill chain for the specific conditions in a sawmill is essential. There are various chain designs and materials available, each suited to different environments. Chains with protective coatings or materials that resist dust and debris can be particularly beneficial in sawmill applications.
Overall, mill chains are designed to be reliable and robust, making them well-suited for demanding environments like sawmills. Proper maintenance and chain selection can further enhance their performance and longevity in these conditions.
editor by CX 2023-12-12